21-kilometer tunnel

The Mumbai-Ahmedabad High-Speed Rail project features an ambitious 21-kilometer tunnel, marking it as one of India’s most complex engineering feats. A significant portion of this tunnel, spanning 7 kilometers, passes deep beneath the Thane Creek, effectively creating the country’s first undersea rail route. To tackle this challenge, massive Tunnel Boring Machines (TBMs) weighing over 3,000 tons each are being deployed. These advanced semi-automatic machines are designed to excavate the earth while simultaneously installing concrete segments, ensuring the structural integrity of the 13.1-meter diameter single-tube tunnel which is spacious enough to accommodate two bullet trains at once.

Constructing this tunnel involves navigating extreme depths, reaching up to 114 meters below the surface in certain areas like Parsik Hill and under the seabed. The project utilizes a combination of the New Austrian Tunnelling Method (NATM) for shorter stretches and high-tech slurry-based TBMs for the remaining 16 kilometers. Engineering agencies are maintaining strict precision to avoid damaging residential buildings and existing infrastructure in the densely populated Mumbai regions. Once fully operational, this engineering masterpiece will significantly cut travel time between Mumbai and Ahmedabad, signaling a major leap forward for India’s modern transportation infrastructure.